Lean AdvancedPractitioner Program
A comprehensive 4-day certification preparation program that transforms participants into confident Lean practitioners, ready to lead improvement projects and drive organizational transformation.
A 4-Day Transformation Journey
Each day builds on the previous, taking participants from foundational understanding to confident practitioner ready to lead change.
Building the Engine
Understand current state, Lean philosophy, and how to see the system
- Lean Principles Overview
- X-Matrix Deployment
- 5S Philosophy & Practice
- Visual Management
- Value Stream Mapping
Designing the Future
Create flow, pull-based control, and smooth production
- Heijunka & Leveling
- Future State Mapping
- CONWIP & Pull Systems
- Kanban Fundamentals
- Daily Stand-ups
Equipping the Toolbox
Master problem-solving, quality, and reliability tools
- Work Measurement
- Root Cause Analysis
- TPM & Six Sigma
- Jidoka & Poka Yoke
- SPC & Lean Roadmaps
Leading the Change
Manage stakeholders, handle resistance, and commit to action
- Stakeholder Management
- Change Resistance
- Lean Scorecard
- Capstone Integration
- 30-Day Action Plan
Complete 22-Module Curriculum
Each module includes learning objectives, practical exercises, and assessments aligned with IASSC Yellow Belt certification requirements.
Push vs pull systems, core principles, Jidoka
Strategy deployment, breakthrough objectives
Sort, Set, Shine, Standardize, Sustain
Status boards, andons, visual standards
Andon, Kaizen events, spaghetti diagrams
Product family, team, demand, process flow
Material/info flows, Lean calculations
Volume/mix leveling, demand patterns
Key questions, design improvements
CONWIP vs Kanban, system selection
Board design, WIP limits, principles
SDM/SDR responsibilities, daily agenda
Time study, work sampling, analysis
Fishbone diagrams, cause categories
Goals, pillars, metrics, improvements
Five phases, tool mapping
Quality at source, error scenarios
Prevention vs detection, error-proofing
Control charts, pattern interpretation
Implementation steps, prioritization
RACI building, TOC layers of resistance, effective responses
Lean transformation journey, scorecard metrics, 30-day commitment
Become a CertifiedLean Practitioner
This program prepares participants for the IASSC Lean Six Sigma Yellow Belt certification, providing both theoretical knowledge and practical skills to lead improvement projects.
IASSC Certification Prep
Aligned with International Association for Six Sigma Certification standards
Practical Assessments
Each module includes quizzes and hands-on exercises to reinforce learning
Real-World Application
Case studies and scenarios from actual improvement projects
Program Outcomes
Flexible Delivery Options
Choose the format that works best for your organization's needs and schedule.
On-Site
Instructor-led training at your location. Ideal for teams of 8-20 participants.
Virtual Live
Interactive online sessions with breakout rooms and real-time collaboration.
Blended
Self-paced online modules combined with live coaching sessions.